PLC - Edge communication

Standard Automation Protocols

MAT Edge devices interface with PLCs using a suite of standard automation protocols. The usage of these protocols is designed to ensure seamless data exchange across diverse hardware and software platforms. By leveraging these protocols, MAT Edge can efficiently read data from PLCs, facilitating real-time monitoring and analysis of production processes. The list of supported protocols is the following:

Protocol
Vendor Compatibility
Communication Channel
Commonly used port
Key Features

S7 (Absolute Mode Only)

Siemens

TCP/IP

102

Used primarily for monitoring and data acquisition from Siemens PLCs.

Ethernet/IP (Rockwell)

Rockwell Automation and others supporting Ethernet/IP

TCP/IP

44818

Utilizes CIP (Common Industrial Protocol); ideal for device control, data collection, and monitoring from Rockwell Automation

Ethernet/IP (Omron)

Omron and others supporting Ethernet/IP

TCP/IP

44818

Similar to Rockwell but with specific integrations for Omron devices; used in factory automation and device monitoring.

OPC-UA

Wide cross-vendor compatibility

TCP/IP

4840

Open protocol ensuring secure data exchange with advanced security features such as certificates, user and password etc. Supports complex data types and structures.

Modbus TCP

Broad industry adoption

TCP/IP

502

Known for its simplicity and ease of implementation; commonly used for controlling and monitoring industrial devices.

Unidirectional Communication: The Foundation

The foundation of MAT Edge and PLC communication is predominantly unidirectional. This approach primarily focuses on reading data from PLCs to MAT Edge devices. The significance of read-only communication lies in its ability to minimize the risks of unintended disruptions to the PLCs' operations.

Bidirectional Communication: Advanced Integration

While unidirectional communication is essential for monitoring and analysis, certain scenarios require MAT Edge to engage in bidirectional communication with PLCs. This advanced integration allows not only for data collection but also for the issuance of commands. A critical application of bidirectional communication is the management of production orders.

This functionality is available only if the module "job executor" is present in a MAT installation.